An electric / electromechanical cylinder is a linear actuator that uses electrical energy for precise linear movements. Its key benefits include: maximum precision (position, speed, force), energy efficiency, flexibility through simple programmability, and cleanliness (no hydraulic oils or compressed air).
A high-performance alternative to pneumatic and hydraulic cylinders:
- Hygienic, adaptable and energy-efficient
- Robust and compact – for heavy-duty applications
- Long service life
- Compact heavy-duty series with optional sensor package
- More freedom through energy efficiency, ease of maintenance and flexibility
- Quick selection through the eTool LinSelect
Product comparison
FAQ: Electromechanical Cylinders (EMC)
Electromechanical cylinders provide a precise, flexible, and energy-efficient alternative to pneumatic and hydraulic systems. Find answers to the most common questions about our EMC solutions.
1. What is an electromechanical cylinder, and what are its main advantages?
2. Where are electromechanical cylinders typically used?
EMCs are ideal for applications requiring precise and repeatable movements. Examples include pressing, joining, clamping, dosing, packaging machines, automation and assembly systems, and testing stations.
3. What stroke lengths and forces can your EMC cover?
We offer a broad spectrum: stroke lengths from 30 mm up to 1,500 mm and forces up to several 250 kN. Exact specifications can be found in our product datasheets or via our configurator.
4. How energy efficient are EMCs compared to pneumatics or hydraulics?
EMCs are significantly more energy efficient. They consume power only when needed (during movement or holding force), whereas pneumatics and hydraulics require continuous energy for system pressure. This results in substantial operational cost savings.
5. How do I select the right electromechanical cylinder for my application?
Selection depends on required force, stroke length, desired speed, cycle time, and environmental conditions. Use our LinSelect sizing tool and online configurator or consult our experts for a tailored solution.
6. Is commissioning complicated? Is support available?
No, commissioning is straightforward thanks to detailed manuals and intuitive software tools. We provide comprehensive technical support and training to assist you effectively.
FAQ: Smart Function Kit Pressing (SFK-P)
The SFK-P is an out-of-the-box complete solution for precise pressing, joining, and assembly tasks. It simplifies automation and offers maximum flexibility and control.
1. What is the Smart Function Kit Pressing, and what are its main benefits?
It is a subsystem for force and displacement-controlled pressing tasks, consisting of an electromechanical cylinder with a force sensor, servo motor, drive controller with integrated control, and an industrial PC with pre-installed software. Its main advantages include rapid commissioning, easy process setup, high process reliability (quality-assured results), and significant time and cost savings.
2. For which applications is the SFK-P especially suitable?
It is ideal for cost-effective joining, pressing, assembly, riveting, and bending applications in sectors such as automotive, electronics, and battery manufacturing, where traceable process quality is essential.
3. How does the SFK-P support quality assurance?
The SFK-P monitors each pressing cycle in real time via force-displacement curves. Users can define tolerance windows to identify acceptable or defective parts, ensuring comprehensive process control and quality assurance.
4. What force and stroke ranges are available?
The SFK-P is available in various power levels, capable of forces from a few newtons up to several hundred kilonewtons. The stroke can be variably set in millimeter steps.
5. What components are included in the Smart Function Kit Pressing?
Typically, an electromechanical cylinder with a force sensor, a suitable servo motor, a drive controller with integrated control, an industrial PC with pre-installed software, and all necessary cables.
6. How are pressing processes configured?
Using the intuitive graphical user interface, you can easily define process parameters such as rapid traverse, control range, and hold time without programming skills.
7. How is the SFK-P integrated into higher-level control systems?
The integration is seamless. The servo controller communicates via standard fieldbuses (EtherCAT, PROFINET, Ethernet/IP) with your PLC. The PLC issues commands and receives status updates, while the SFK-P manages the complex pressing motion autonomously.