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Press-Fit system in space The force is with you.

The Press-Fit System. A new world of joining technology.

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POWER YOUR PROCESSES with the Press-Fit System from Bosch Rexroth

Discover the new Press-Fit systems: impressive complete solutions with smart mechatronics.

The Press-Fit system is characterized by numerous advantages to minimize time and costs during integration and commissioning. It is pre-assembled, ready to plug in and fully parameterized to allow the pressing process to be set up directly via the web interface. This enables quick and uncomplicated setup. The use of standard components such as the Smart Function Kit from Bosch Rexroth also facilitates the availability and procurement of spare parts.

You can rely on efficient and smooth integration into your application with our state-of-the-art Press-Fit systems.


The Three Levels of the Smart Presses Integration

The Three Levels of Smart Presses Integration
  • Step 1: Smart Function Kit

    1. Smart Function Kit

  • Step 2: Press-Fit System

    2. Press-Fit System

  • Step 3: System Solution

    3. System Solution

Step 1: Smart Function Kit
Step 1: Smart Function Kit

1. Smart Function Kit

  • Simple combination of components via configurator
  • Plug & Produce due to pre-installed operating software and automatic drive controller parameterization
  • No previous programming knowledge required
  • Visualization and evaluation of your process data

Step 2: Press-Fit System
Step 2: Press-Fit System

2. Press-Fit System

  • Simple combination of components via configurator
  • Plug & Produce due to pre-installed operating software and automatic drive controller parameterization
  • No previous programming knowledge required
  • Visualization and evaluation of your process data
  • + Pre-assembled & wired system box (with declaration of incorporation according to 2006/43/EG)
  • + Support of customer-specific data protocols
  • + Ready-made interfaces for safety features

To the Rexroth Store
Step 3: System Solution
Step 3: System Solution

3. System Solution

  • Simple combination of components via configurator
  • Plug & Produce due to pre-installed operating software and automatic drive controller parameterization
  • No previous programming knowledge required
  • Visualization and evaluation of your process data
  • + Pre-assembled & wired system box (with declaration of incorporation according to 2006/43/EG)
  • + Support of customer-specific data protocols
  • + Ready-made interfaces for safety features
  • + Turnkey solution
  • +Acceptance with CE declaration according to 2006/42/ EG

The Highlights of the Press-Fit-System

  • Quick and easy development: web-based, modern, intuitive operator software (no PLC knowledge required)
  • Timesaving and cost-effective: standardized Press-Fit systems significantly simplify integration into stations or lines
  • Pre-installed safety concept: e.g. two-hand operation, light curtain, safety gate interlock allows quick implementation of safety requirements

  • Integration into existing data infrastructure: Data communication can be easily converted for customer-specific data protocols. Internal data availability can be converted to any data protocol.
  • Worldwide service: Bosch Rexroth Service supports and advises you in all stages of integration
  • Proven Bosch Rexroth quality: State-of-the-art technology, reliability and worldwide availability

More about Press-Fit System

Press-Fit System Overview

press-Fit System Overview

1. Press-Fit spindle with axial or parallel motor mounting

2. Integrated force sensor

3. Synchronous servo motor MS2N

4. System box (IP54) equipped with:

  • Drive controller and power supply unit
  • Safety modules (two-hand start, light curtain, safety door interlock) via connector strip
  • Control PC (optional second PC for data communication).

5. Software for installation, programming, operation and process analysis:

  • Browser-based, intuitive web HMI
  • Can be used on any end device
  • Modern user interface and simple handling.

Press-Fit System Applications

Press for joining

Joining

Stator packs for electric motors

Press for assemly

Assembly

Bearing in housing

Press for crimping

Crimping

Hoses, cables and synthetic parts in the automotive industry

Press for clipping

Clipping

Plug contacts in plug housings

Press for molding

Molding

Sheet metal in the metal industry

Press for testing

Testing

Test setups, e.g. for dampers, springs, brake pedals

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Press-Fit System Catalog

Get the complete overview of the Press-Fit systems.

The catalog contains:

  • Information on the Press-Fit systems in various sizes
  • Information on components, software and commissioning
  • Order information
  • Dimension drawings

DOWNLOAD OUR CATALOGUE NOW

Press-Fit Support – Resources

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